Serving Greater Boston
    Pallet Flow Rack system in an industrial warehouse

    Pallet Flow Rack in Boston, MA

    Pallet Flow Rack in Boston, MA should solve a measurable storage problem, not simply add another row. Boston warehouses around Newmarket Square and the South Boston waterfront often have more pressure on floor space than on inventory demand. Across the I-93 and Route 128 corridors, the right storage choice also depends on your dock schedule, building columns and how many products must remain immediately accessible. Before you order steel, compare a layout against your actual pallet or case list. Our free design consultation gives you a place to start: available positions, usable aisle widths and a scope you can discuss with your operations lead. Call the existing Boston number to work through those decisions.

    Pallet flow rack solves a problem no other system does cleanly: proving first in, first out instead of hoping the crew rotates stock correctly. Pallets load at the high end of a lane and travel down gravity rollers or wheel tracks, braked to a controlled pace, so the oldest pallet is always the one presented at the pick face.

    Choose it when dates, lots, or shelf life aren't negotiable, or when a handful of high-turn SKUs eat a disproportionate share of your building. Lanes commonly run five to twenty pallets deep, so a few pick faces represent a large amount of stored product - which is also why it costs more per position than selective or pushback and needs two aisles instead of one.

    We lay out flow lanes around your throughput, pallet condition, and ceiling height, then price it position by position against the alternatives.

    (617) 404-1171

    Why Boston Warehouses Work With Us

    From Newmarket Square and the South Boston waterfront to the I-93 and Route 128 corridors, a pallet flow rack plan needs to match the building you operate in. Boston receiving yards can leave little room to stage steel, and an older floor plan may hide columns, low overhead services or narrow dock approaches. We review those constraints with the load dimensions and your busiest working day before suggesting a configuration. The objective is usable storage and a clear handling route, not simply more components on a drawing.

    Warehouse Equipment & Supplies Co. is the business behind this Boston contact. Your free design consultation brings the rack options, CAD layout and itemized scope into one discussion. We explain where direct access matters, where depth is useful, and which loads need a different support arrangement. Delivery and installation responsibilities are established before work starts. Our team handles the permit side for you.

    How Pallet Flow Rack Works

    1

    Load end

    Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

    2

    Gravity conveyor

    Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

    3

    Braking and separation

    Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

    4

    Pick end

    Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

    Pallet flow rack lanes with gravity rollers installed
    Flow racking system loaded with pallets at the pick face

    Where It Fits Best

    Date-coded food, beverage, and pharmaceutical inventory
    High-volume SKUs with steady, predictable turns
    Cold storage where every cubic foot carries a cost
    Staging finished goods coming off a production line
    Operations that need FIFO documented, not just assumed

    What We Need to Design It

    • Do you need strict pallet-level FIFO, or is lane-level rotation enough?
    • How many pallets per SKU move through in a typical week?
    • What's the pallet weight range, and what condition are pallets usually in?
    • How deep can lanes run in your footprint?
    • Is the storage area ambient, cooler, or freezer?

    What a Project Includes

    Flow racking is sized per lane, not pulled off a shelf. Pallet weight, deck condition, bottom-board orientation, and desired lane depth all drive the roller or wheel selection and the pitch calculation, so the first step is pinning down exactly what's moving through the lane.

    From there we set lane count and depth against your throughput. Fewer, deeper lanes maximize storage; more, shallower lanes give the pick face more SKU variety. Both versions get modeled with position counts so the tradeoff is visible before you buy, not found after.

    The itemized quote covers frames, beams, rail and roller assemblies, brakes, entry and exit guides, and guarding. At installation the crew sets pitch, tests loaded travel in every lane, and tunes brakes before the system goes live.

    Afterward you have documented capacities, a lane map your team can hand to new hires, and a point of contact for planning new lanes as storage needs change.

    Before finalizing the Boston installation plan, we review receiving access, rack protection and usable clear height. Our team handles the permit side for you. The agreed scope identifies installation responsibilities, delivery timing and any work by other trades, so your operations team can prepare the space before the steel arrives.

    1

    Phone consultation

    2

    CAD layout

    3

    Itemized quote

    4

    Delivery & installation

    Warehouse Racking Systems

    Pallet flow rack lanes with gravity rollers installed
    Flow racking system loaded with pallets at the pick face
    Pallet flow rack system inside a distribution center

    Get a Pallet Flow Rack Quote

    Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (617) 404-1171.

    What's Included:

    • Free warehouse consultation
    • CAD layout drawings
    • Itemized project quote
    • Rack type recommendations
    • Installation timeline

    We respect your privacy. Your information will never be shared.

    Pallet Flow Rack Questions We Hear Most

    Pallet Flow Rack by Service Area

    Delivery and installation across Greater Boston and surrounding Massachusetts cities.

    Other Rack Systems We Supply

    Where We Work

    Located in downtown Boston, we serve all of Greater Boston with industrial pallet racks and warehouse storage solutions.

    Boston Pallet Rack

    Address

    535 Albany St.
    Ste #5C
    Boston, MA 02118

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Ready to Price Pallet Flow Rack?

    Call (617) 404-1171 or request a quote and we will start a layout.

    (617) 404-1171
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